Which Furniture Production Process Would Have The Highest Furniture Prices Advances in Kiln Furniture Increases Energy Efficiency

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Advances in Kiln Furniture Increases Energy Efficiency

The most advanced kiln furniture systems increase energy efficiency, reduce production time and improve the overall production process for ceramic manufacturers worldwide.

In recent years, a number of new systems have appeared on the market.

These new products include lightweight systems, a non-stick ceramic body and a process to produce products with low thermal mass and high strength.

With rising fuel prices and the endless need to increase production yields, efforts to develop lighter kiln furniture have increased greatly in the last few years, especially in the bone china industry, where the ratio of refractory to products is usually very high. high.

The development includes a new material that combines standard cordierite/mullite formulations with lightweight refractory aggregates, resulting in up to a 40% saving in refractory weight.

This weight reduction enables shorter firing cycles and increases fuel savings for Chinese manufacturers and other users of kiln furniture. The refractory body has been developed to provide excellent resistance to thermal shock and to provide low elastic thermal expansion to ensure a long life of the refractory material.

Another innovation has recently been introduced for tableware makers, who usually fire their biscuitware on alumina-coated cordierite kiln furniture. The aluminum oxide coating prevents the dishes from sticking to the furniture, but regular recoating is usually required. Depending on the desired quality of the fired pieces, some makers may need to renew their kiln furniture every 20 to 25 cycles or more to give their bisqueware an acceptable finish during the firing process. Furniture may also need to be cleaned before repainting. This results in an inefficient, labor-intensive process that reduces the production capabilities of manufacturers.

A new high alumina non-stick ceramic body has been developed for cups and profile adjusters. This new material can eliminate the need to wash and recoat furniture components between firings, saving manufacturers time and wear and tear.

Unlike traditional alumina bodies, the body of the new high-alumina oven furniture has been modified so that the reversible thermal expansion closely matches that of a typical cookware body. This change prevents dishes from sticking and increases the durability of the furniture. The main benefits are really the savings in labor, downtime and material costs that can be achieved with non-stick furniture.

Scientists have recognized the need for stronger, thinner, and lighter refractory materials in the ceramic industry and have devoted much effort to advancing the way the product is made in an effort to meet these needs. This has led to a new manufacturing process for furnace furniture that provides increased refractory homogenization with a significant improvement in strength. This process involves mixing ceramic powders in a polymer carrier and then processing this formula at very high shear. In addition to increasing refractory strength, this process provides a 20% improvement in creep resistance.

Furnace furniture made using this new process provides benefits in both primary and secondary applications.

By using this kind of process, the thickness of the refractory can be reduced but still maintain the same level of strength. This will provide ergonomic benefits, savings in fuel and time in the burn cycle, as well as other benefits.

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